An automatic shrink wrapping system is a packaging system that feeds products into the machine automatically. It then wraps each item in shrink film, seals the film and sends the pack through a heat tunnel.

As the pack travels through the tunnel, heat makes the film contract around it. This produces a consistent and professional-looking pack while reducing manual handling.

Unlike manual packaging systems, automatic machines are designed for continuous production. Once the correct settings have been entered, the equipment can wrap products repeatedly using the same settings.

How Do Automatic Shrink Wrapping Machines Work?

Although machine designs vary, most automatic shrink wrapping systems follow the same main stages.

1. Automatic Product Feeding

A conveyor automatically carries products into the wrapping equipment.

2. The Product Is Wrapped

The machine places shrink film around the item ready for sealing.

3. Sealing the Pack

The machine forms a precise seal around the product.

4. Heat Tunnel

The wrapped item travels through a heat tunnel where the film shrinks.

5. Pack Exit

The finished pack leaves the machine ready for storage, transport or retail display.

What Are the Benefits of Automatic Shrink Wrap Machines?

Automatic shrink wrapping offers a number of practical benefits for production businesses.

Higher Packaging Speeds

An automatic line can wrap products at a much faster rate than a manual system. This makes them suitable for production environments that require steady or high output.

Uniform Pack Quality

The machinery applies consistent settings to each product. This creates a consistent finish across the production run.

Reduced Labour Requirements

Operators spend less time wrapping products by hand. Employees can then be assigned to other parts of the production process.

Protection for Stored and Transported Goods

The wrapped film provides a barrier against dust, moisture and interference during handling, storage and transport.

Lower Film Waste

Many modern machines include settings that reduce unnecessary film use. This can keep material use controlled while maintaining pack integrity.

Common Uses for Automatic Shrink Wrapping Equipment

Many sectors use automatic shrink wrapping equipment to package goods quickly and consistently.

Common applications include:

• Food manufacturing
• Beverage production
• Household goods
• Books, magazines and other printed goods
• Pharmaceutical packaging
• Consumer goods
• Manufactured components
• Grouped retail packs

Machine settings and layout can be adapted for individual items, multipacks or larger product groups.

When Should You Invest in an Automatic Shrink Wrap Machine?

A manual or semi-automatic machine may be suitable at first, but higher production levels can make automatic equipment more practical.

An upgrade may be worth considering when:

• Employees spend a large amount of time wrapping products manually
• Your required output is increasing
• Pack consistency varies depending on the operator
• You need greater output without adding more labour
• The production line requires continuous packaging

For businesses with rising volumes, automation can provide steadier output with less operator input.

Key Features to Check Before Buying

Machine selection should be based on product size, output targets and packaging requirements.

Points to check include:

• Production speed
• Maximum product dimensions
• A reliable sealing system
• Compatible shrink films
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• Adjustable temperature controls
• Conveyor integration
• Simple operator controls
• Servicing and maintenance needs

Some systems can also be customised for unusual product dimensions or specialist packaging tasks.

What Is the Difference Between Automatic and Semi-Automatic Shrink Wrap Machines?

With a semi-automatic machine, an operator usually has to place the product or begin one or more stages.

Automatic systems handle almost the entire cycle with limited operator involvement. They are therefore often chosen for production lines processing large quantities of products.

Businesses gain more predictable output while relying less on hands-on packaging.

How Many Packs Per Minute Can an Automatic Machine Produce?

Operating speeds differ based on the product, machinery configuration and complexity of the packaging process.

Many automatic shrink wrapping systems can produce between 25 and 40 packs per minute. High-speed automatic side sealers may exceed 100 packs per minute in suitable applications.

Kempner Automatic Shrink Wrapping Systems

Kempner has supplied shrink wrapping equipment and packaging materials for over five decades. The company works with businesses across a broad range of sectors.

Its machinery range includes compact automatic sealers, standard L-sealers, side sealers and custom-built systems.

The company offers commissioning, equipment servicing and ongoing technical help. These services are intended to help businesses maintain dependable machine performance.

Automatic Shrink Wrapping FAQs

Can automatic shrink wrap machines package different products?

Yes. Automatic equipment can often be configured to handle several product formats. However, the time required to switch products varies by machine.

Are automatic machines only for large manufacturers?

It can be suitable for a small business with growing production volumes. Investment often becomes worthwhile when hand wrapping can no longer keep pace with orders.

Can automation lower shrink wrapping costs?

They can reduce labour needs, improve efficiency and limit film waste when correctly specified. The machine must be matched correctly to the application.

Are automatic machines compatible with recyclable shrink film?

Some automatic machines are compatible with recyclable, recycled-content and selected compostable shrink films. Suitability depends on the type of film, pack format and machinery specification.